In order to meet continuous and growing demands for higher production and reduced costs, oil and gas companies worldwide are thinking creatively. And this task is every bit as difficult as it sounds. But innovative Internet of Things (IoT) technologies are making this shift possible for many producers. Within this article, we’ll explore the methods that oil and gas companies use for monitoring, how these methods are changing, and what these technologies are capable of.
The oil and gas industries have used IoT for a long time—perhaps longer than most industries. They’ve utilized the following methods of monitoring:
As you can tell, each of these solutions has a variety of benefits and considerations to take into account. The main considerations are:
As the machine-to-machine (M2M) market has grown and expanded over the past several years, some oil and gas companies are looking to take what used to be wired and make it wireless, so they can further consolidate their connections. Wireless IoT solutions allow these companies to do things in a more ad hoc way. For instance, they’re able to add 100 sensors in a single well, and then add another 1,000 sensors when they deem necessary. This is far easier with wireless technologies than it is for PLC and other wired systems. Note: Because the process of monitoring wells is highly complex with a lot of moving parts (and a lot of value), it may not always make sense to use wireless technology—even if it’s available. This can only be determined on a case-by-case basis.
It’s important to note that IoT isn’t revolutionizing oil and gas like it has in other industries, but it is making it a lot easier for companies to collect vital information, which has led to more informed business decisions. Connected wireless technology is helping the oil and gas industries:
Wireless IoT allows companies to monitor more things using sensor-level technology, take fewer readings by hand, and gather more data and information in order to better optimize business processes. We can’t speak to what’s going on behind the scenes with big data, but we can speak to the fact that sensor-driven IoT can make the process of gathering this data substantially easier.
For instance, it’s important for even a small oil company to have solid well optimization to increase its profitability. If the company is drilling a new well, it has to inject chemicals into the well to keep rocks from building up, which provides viscosity to pull the rocks up as the company is drilling. Once the well is online and producing, the company has to do a balance of pressure, make sure its temperatures are correct, ensuring its extracting the right quantities of oil, and so on. When there are more data points about the microscopic conditions in a well (ranging from temperatures, pressures, rates, chemical compositions, viscosity, etc.), the company is able to collect the data it needs, run post production analysis, better optimize its current and future drilling processes, and hopefully increase its market share and profitability.
This is reminiscent of industrial control systems and their progression toward wireless. Like oil and gas, industrial automation has been around for a very long time. These companies began using original wired IoT technologies to drive costs down and connect parts of their controlled networks. But as wireless sensor automation became more prevalent in the market—and thus, more accessible—these companies could use wireless sensors to connect more easily, capture more data, analyze that information, and improve their processes.
Smart oil and gas have been, and will continue to be, long-evolving processes. The Internet of Things didn’t dramatically change these fields, but wireless technology does put gas and oil companies at a unique advantage. In fact, we believe they are well positioned to make some of their biggest strides now that connecting “things” is cheaper and more advanced than ever. If companies can collect information (and thus, run further data analysis) with a limited number of endpoints, imagine how much could be done with more granular information.